Intelligent Controller 60/72V – 55A

The Intelligent Controller 60/72V – 55A is a high-performance, advanced brushless DC (BLDC) motor controller engineered for electric vehicles powered by 60V or 72V battery systems. Combining intelligent algorithms with rugged hardware, this controller delivers smooth, efficient, and powerful motor control suitable for a wide range of electric mobility applications.

Key Features:

• Wide Voltage Compatibility: Seamlessly supports 60V and 72V lithium-ion or lead-acid battery packs, ensuring flexibility across multiple EV platforms.

• Robust Current Output: Provides a continuous current of 55 Amps and can handle peak currents up to 100 Amps during acceleration or hill climbs, offering reliable torque and acceleration.

• Advanced Intelligent Control:

  • Adaptive Throttle Response: Optimizes acceleration curves for smooth, jerk-free starts and seamless speed transitions.

  • Multiple Speed Modes: Easily switch between eco, normal, and sport modes to balance efficiency and performance based on riding conditions.

  • Regenerative Braking: Captures kinetic energy during deceleration to recharge the battery, extending vehicle range and improving energy efficiency.

  • Soft Start & Acceleration: Reduces mechanical stress on drivetrain components and improves rider comfort.

• Broad Motor Compatibility: Supports sensored (Hall-effect sensor) and sensorless BLDC motors, ensuring compatibility with most electric vehicle motor types.

• Comprehensive Protection Suite:

  • Over-voltage and under-voltage cutoff protects battery and electronics.

  • Over-current and short-circuit protection to prevent damage from electrical faults.

  • Over-temperature protection with thermal throttling and shutdown to safeguard the controller and motor.

  • Motor phase and sensor fault detection for improved reliability and easier troubleshooting.

• Thermal Management: Durable aluminum housing with integrated heat sink ensures efficient heat dissipation, enabling prolonged operation even under heavy loads.

• Communication & Diagnostics: Equipped with UART and CAN interfaces for advanced diagnostics, firmware updates, and parameter tuning via compatible software tools.

• User-Friendly Indicators: LED status indicators provide clear feedback on operational status, fault conditions, and diagnostics, simplifying maintenance and troubleshooting.

• Compact & Robust Design: Designed to withstand harsh operating environments with resistance to dust, moisture (IP54 to IP65 rating depending on enclosure), and vibration.

Technical Specifications:

• Input Voltage: 60V / 72V DC (nominal)

• Rated Continuous Current: 55A

• Peak Current: Up to 100A (short bursts)

• PWM Switching Frequency: Adjustable between 8 kHz and 20 kHz for optimized noise and efficiency

• Operating Temperature Range: -20°C to +70°C

• Dimensions: Approximately 130mm x 80mm x 45mm (varies by model)

• Weight: ~400 grams

• Protection Rating: IP54 to IP65 (depending on model and enclosure)

Typical Applications:

• High-performance electric scooters and motorcycles demanding smooth, powerful acceleration

• Electric cargo tricycles and delivery vehicles requiring reliable power and energy efficiency

• Off-road and utility electric vehicles operating under demanding conditions

• Urban electric mobility vehicles prioritizing comfort, safety, and battery range

• Retrofit kits for upgrading existing electric vehicles with smart motor control

Additional Benefits:

• Improved Battery Life: Intelligent power management and regenerative braking help extend battery runtime and lifespan.

• Enhanced Rider Safety: Soft start, controlled acceleration, and built-in fault detection minimize the risk of sudden power surges or failures.

• Ease of Integration: Standardized connectors and communication protocols allow easy integration with a variety of vehicle systems and displays.

• Customizable Settings: Parameters can be tailored to specific vehicle types, rider preferences, and performance requirements, enabling a personalized riding experience.